Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Manufacturing System
Have you realized that modern light-transmitting cable systems function at speeds of up to 190 meters per minute? Such remarkable performance stems from advanced production methods engineered for rapid production.
Such setups are built to manage multiple cabling forms, including service cables and firmly insulated cables. Their space-saving construction, typically below 26 m, suits them well for state-of-the-art factories.
Incorporation into intelligent production networks guarantees seamless performance. Through MES/ERP connectivity, these fiber ribbone line assembly lines offer unparalleled exactness and performance. This renders them the leading option for companies striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Productive manufacturing setups play a vital role in satisfying the rising demand for steadfast connections. These configurations are designed to create high-quality glass-fiber cables that drive current communication infrastructures. Utilizing sophisticated techniques, they provide for exactness and swiftness in all phases of the process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. Such cables are made up of bare fibers strengthened by iron or FRP materials, merging with safeguard coverings. The result is a robust and effective system for fast digital connectivity.
It works with diverse compounds, such as PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Furthermore, the four-head fiber discharge system offers exact tension management, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are reshaping the process by which fiber optic cables are produced. Our high-tech system integrates exactness, performance, and modern advancements to deliver top-quality results. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a dedicated 50mm extruder designed for precise material distribution. It secures consistent quality across every fiber cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP Integration | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Adopting modern fabrication technologies yields numerous benefits to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| High-Speed Production | Superior output rate |
| Low Energy Requirement | Lower energy costs |
| ≤0.02dB/km Loss | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.